VB Group: Leading the Global Industrial
IoT & ITM Solutions
with Wistwin Digital Twin
VB Group: Revolutionizing IIoT & ITM with Wistwin Technology
VB Group's Digital Transformation Division has emerged as a global leader in designing and developing cutting-edge Industrial IoT (IIoT) and Inspection, Testing & Maintenance (ITM) solutions. By embedding these solutions into Wistwin, VB Group has revolutionized predictive maintenance for industries. A prime example of this innovation is the home-manufactured IIoT device tailored for greenhouse maintenance requirements. This device integrates seamlessly with Wistwin’s digital twin technology, providing real-time monitoring, predictive analytics, and remote operation capabilities.
VB Group has developed a proprietary IIoT device specifically designed to monitor ambient conditions in greenhouses.
The device incorporates various sensors, including:
- CO2 Levels
- Temperature
- Humidity
- Illumination
- Oxygen Levels
Clients
Seamless Integration with Wistwin Digital Twin
A Home-Manufactured IIoT Solution Integrated into Wistwin Digital Twin
The IIoT device is deployed across multiple greenhouses within an industrial plant. These devices are interconnected through a centralized server gateway system, ensuring seamless communication and data exchange. The integration enables real-time tracking of crucial parameters, ensuring optimal environmental conditions for plant growth.
Abnormality Detection & Automated Alerts
Wistwin’s AI-powered platform continuously monitors data from the IIoT sensors. If any parameter deviates from the optimal range, the system immediately triggers an alert, notifying the respective greenhouse supervisor. Additionally, the system provides recommended corrective actions, such as:
1. llumination Adjustment: If light levels drop, the system identifies the shading area that needs to be uncovered to improve lighting conditions.
2. CO2 and Oxygen Regulation: If CO2 levels become excessive or oxygen levels drop, the system recommends necessary adjustments.
3. Temperature and Humidity Control: Automated alerts ensure timely action to maintain the best climate for plant growth.
key features
- 01. AI-Powered Predictive Maintenance:
- Detects potential failures, optimizes maintenance schedules, and reduces downtime with intelligent analytics.
- 02. Seamless IIoT & Digital Twin Integration :
- Real-time monitoring, automated alerts, and remote operations for enhanced industrial efficiency.
- 03. Smart Asset Management with ITM Module:
- QR-based tracking, ERP integration, and automated maintenance workflows for optimized industrial performance.
Performance Improvements & Impact
27% Improvement in Overall Greenhouse Performance
67% Reduction in Abnormality-Related Shutdowns
76% Reduction in Turnaround Time for Abnormalities
Enhancing Remote Operations with AI-Powered Predictive Analytics
The system offers remote monitoring capabilities, enabling greenhouse supervisors to manage operations globally.
Expected Yield Based on Ambient Conditions
Preventive Actions to Avoid Future Abnormalities
Optimal Scheduling for
Maintenance
The IIoT solution ensures a 24-hour battery backup for uninterrupted data recording, even during power failures.
Wistwin’s ITM Module: Digitizing Industrial Asset Management
Beyond greenhouse maintenance, Wistwin extends its capabilities to industrial asset management through its ITM module.
Asset Digitization & QR Code Integration
- Maintenance Performed
- Spare Parts Used
- Replacements or Repairs Conducted
AI-Powered Predictive Maintenance & Insights
- Predict Potential Equipment Failures
- Optimize Maintenance Schedules
- Provide Performance-Based Asset Ratings
Seamless Integration with ERP & Inventory Systems
- Automatic Purchase Requests for Spare Parts
- Real-Time Inventory Updates
- Optimized Maintenance Planning
Offline Functionality & Multilingual Interface
Designed for industries in remote areas with limited internet, ensuring accessibility for workers of all skill levels.
Pre-Configured Maintenance Schedules
- Daily, Weekly, Monthly, and Annual Schedules
- Automated Maintenance Task Reminders
- Kanban Views and Advanced Reports
Performance Improvements & Impact
19% Increase in Maintenance Efficiency
7% Increase in Production Output
Conclusion:
VB Group’s leadership in digital transformation is exemplified by its innovative IIoT and ITM solutions embedded within Wistwin’s digital twin platform. By revolutionizing predictive maintenance, enabling remote operations, and enhancing asset management, VB Group has set new industry benchmarks.
With a home-manufactured IIoT device tailored for greenhouse maintenance and a robust ITM module streamlining industrial operations, Wistwin stands as the ultimate solution for industries aiming to optimize performance, reduce downtime, and drive efficiency. As VB Group continues to innovate, the future of industrial digital transformation looks brighter than ever.